3003 Zoo Aluminium Foils: Manganese-Alloyed Solutions rau Industrial & Ntim Daim Ntawv Thov

3003 Zoo Aluminium Foils yog ntau yam manganese-alloyed aluminium cov khoom, belongs rau 3xxx series nrog ib tug tseem ceeb muaj pes tsawg leeg ntawm 97% txhuas, 1.0-1.5% manganese, thiab taug qab npaum li cas ntawm hlau thiab silicon. Qhov no alloy formulation txhim khu lub zog tensile los ntawm 30% piv rau cov ntshiab txhuas foils (xws li 1050) thaum tuav zoo ductility thiab corrosion kuj - ua rau nws mus - rau kev xaiv rau daim ntawv thov uas yuav tsum tau ib tug sib npaug ntawm durability thiab formability. Siv dav hauv cov khoom siv hluav taws xob, ntim khoom noj, cov khoom siv tsheb, thiab cov khoom siv kho kom zoo nkauj, 3003 foils muaj nyob rau hauv tempers los ntawm O (tag nrho annealed) rau sib sib zog nqus forming mus rau H18 (tag nrho nyuaj) rau cov qauv rigidity. Ua raws li ASTM B209, EN 573-3, thiab GB / T 3880 tus qauv, cov ntaub ntawv no tau txais kev ntseeg siab los ntawm cov tuam txhab thoob ntiaj teb rau lawv cov nqi-zoo, kev ua haujlwm zoo ib yam, thiab hloov tau mus rau cov kab ntau lawm.

Kev tsim khoom ntawm 3003 Zoo Aluminium Foils tsom rau kev tswj xyuas cov alloy thiab dov precision kom qhib cov khoom siv tshwj xeeb. Peb pib nrog siab -qib 3003 txhuas ingots, qhov twg manganese cov ntsiab lus yog nruj me ntsis tswj ntawm 1.0-1.5%- cov khoom no ua rau Al6Mn precipitates uas ntxiv dag zog rau cov hlau tsis muaj ductility. Cov hlau nplaum (tsawg dua lossis sib npaug li 0.7%) thiab silicon (tsawg dua lossis sib npaug li 0.6%) yog tswj kom tsis txhob muaj brittleness, kom ntseeg tau tias cov ntawv ci tuav haujlwm ua haujlwm thaum ua haujlwm. Cov ingots yog homogenized ntawm 470-500℃kom tshem tawm cov kev sib cais sib cais thiab kev ntxhov siab sab hauv, nteg lub hauv paus rau kev sib tsoo. Ntau-dhau txias dov yog tom qab ntawd ua kom tiav qhov ntsuas ntawm 0.01mm txog 0.5mm, nrog H-series tempers undergoing ua hauj lwm hardening los txhawb tensile zog. Tom qab dov, txheej txheem ntxuav kom huv si tshem tawm cov roj uas nyob hauv qab 5mg / m², thiab xaiv cov kev kho mob saum npoo av (xws li cov txheej tiv thaiv corrosion los yog embossing) yog muab los txiav cov ntawv ci rau kev lag luam lossis ntim khoom.

Core Performance Traits ntawm 3003 Zoo Aluminium Foils

3003 aluminium foils sawv tawm rau lawv qhov kev ua tau zoo- sib npaug ntawm kev ua tau zoo, sib xyaw lub zog, kev tsim kho, thiab kev tiv thaiv corrosion- ua rau lawv tsis tseem ceeb rau ntau hom kev lag luam thiab cov neeg siv khoom. Cov yam ntxwv tseem ceeb muaj xws li:

1. Txhim kho lub zog & cov qauv nruj

Ua tsaug rau manganese alloying, 3003 foils muab lub zog tensile zoo dua piv rau cov khoom siv ntshiab txhuas. H18 temper foils ua tiav lub zog tensile ntawm 180-220MPa, thaum O temper foils tuav 90-110MPa-muab rigidity txaus rau cov khoom siv thauj khoom xws li cov khoom siv hluav taws xob sib txawv thiab cov khoom siv tsheb, tsis tas yuav nkig dhau. Lub zog no tso cai rau cov ntsuas nyias nyias hauv cov qauv siv, txo cov khoom siv thiab cov nqi tag nrho.

2. Balanced Ductility & Formability

Raws li tsis yog -kub- kho tau alloy, 3003 foils excel nyob rau hauv formability txawm tias lawv txhim kho lub zog. O temper foils muab elongation Ntau dua lossis sib npaug li 20%, ua kom muaj duab sib sib zog nqus, khoov, embossing, thiab vuam rau hauv cov duab nyuaj- zoo tagnrho rau kev ntim khoom, cov khoom zoo nkauj, thiab cov khoom lag luam. Txawm tias H18 temper foils khaws elongation Ntau dua los yog sib npaug li 4%, tiv thaiv kev tawg thaum lub sij hawm siab - nrawm slitting, stamping, thiab cov txheej txheem sib dhos.

3. Txhim khu kev tiv thaiv corrosion

3003 foils muaj qhov ua tau zoo heev rau atmospheric corrosion, tshuaj me me, thiab noo noo- ua haujlwm zoo dua li lwm cov alloyed nyob rau hauv ib puag ncig hnyav. Cov ntsiab lus manganese txhim kho kev tiv thaiv pitting thiab crevice corrosion, thaum lub ntuj aluminium oxide txheej muab kev tiv thaiv ntxiv. Qhov no ua rau lawv tsim nyog rau kev siv sab nraum zoov, cov khoom siv hluav taws xob sib hloov, thiab ntim khoom noj uas yuav tsum tau ua kom ntev ntev - lub txee ruaj khov.

4. Zoo thermal & hluav taws xob conductivity

Thaum me ntsis qis dua cov ntshiab txhuas (hluav taws xob conductivity Ntau dua los yog sib npaug rau 40% IACS, thermal conductivity 190 W / (m·K)), 3003 foils xa tawm lub zog txaus rau feem ntau cov kev xav tau. Rau cov khoom siv hluav taws xob sib txawv thiab cov khoom siv thermal tswj, qhov kev coj ua no ua kom cov cua sov ua kom zoo, thaum lub zog alloy tso cai rau cov fins thinner uas ua kom cov cua ntws zoo thiab cov cua sov hloov mus.

5. Nqis -Kev Ua Tau Zoo & Scalable Production

3003 txhuas yog dav muaj thiab nqi- sib tw, ua rau nws cov foils xaiv kev lag luam rau siab - cov ntawv thov ntim. Cov hlau sib raug zoo nrog cov txheej txheem dov, stamping, thiab vuam cov cuab yeej ua kom muaj kev sib koom ua ke rau hauv cov kab uas twb muaj lawm, txo cov nqi teeb tsa rau cov tuam txhab. Tsis tas li ntawd, nws cov khoom siv rov ua dua tshiab (nrog 100% rov qab tus nqi thiab tsawg zog poob) ua raws cov hom phiaj tsim khoom lag luam.

Khoom Specifications & Temper Variants

Peb muab tag nrho customized 3003 zoo aluminium foils kom haum ntau hom kev lag luam thiab ntim cov kev xav tau, nrog cov ntsuas ntsuas, tempers, thiab nto tiav. Cov ntsiab lus tseem ceeb yog raws li hauv qab no:

1. 3003 Alloy Technical Details

2. Ntsiab Mechanical & Physical Parameters

Mechanical Properties (Temper)

Tensile zog (H18): 180-220MPa

Tensile zog (O): 90-110MPa

Elongation (H18): Ntau dua lossis sib npaug li 4%

Elongation (O): Ntau dua lossis sib npaug li 20%

Thermal & Electrical Properties

Kev Siv Hluav Taws Xob: Ntau dua lossis sib npaug li 40% IACS

Thermal conductivity: 190 W / (m·K)

Melting Point: 640-660 degree

Qhov ceev: 2.73 g / cm³

Ntim & Zoo

Coil ID: 76.2 / 152.4mm (tus qauv)

Coil OD: 800-1200mm

Roj Residue:<5mg/m²

Ua raws: ASTM B209, FDA, REACH

Daim ntawv thov tseem ceeb ntawm 3003 Zoo Aluminium Foils

3003 zoo aluminium foils 'sib npaug kev ua tau zoo thiab tus nqi-kev ua tau zoo ua rau lawv cov khoom tseem ceeb hauv kev lag luam, tsheb, thiab cov neeg siv khoom lag luam. Cov kev siv tseem ceeb muaj xws li:

1. Thaum tshav kub kub Exchangers & Thermal Management

H14 thiab H16 temper 3003 foils (0.015-0.05mm) yog siv dav hauv cov tshuab cua txias, tub yees, tsheb radiators, thiab HVAC systems. Lawv txhim kho lub zog tso cai rau nyias, nyias fins uas optimize airflow, thaum zoo thermal conductivity ua kom muaj cua sov hloov. Lub alloy qhov corrosion kuj sawv ntsug rau cov cua txias thiab qhov chaw ntub dej, txuas ntxiv lub neej ntawm cov khoom siv hluav taws xob hloov pauv-ua rau nws yog qhov kev xaiv zoo tshaj plaws rau HVAC cov tuam txhab thoob ntiaj teb.

2. Khoom noj khoom haus & ntim tau yooj yim

O thiab H111 temper 3003 foils (0.02-0.15mm) ua tau raws li FDA cov qauv kev sib cuag zaub mov, tsim nyog rau kev ntim khoom yooj yim, ntim cov ntawv ci, thiab lidding films. Lawv cov ductility sib npaug tso cai rau ua rau hauv cov duab kev cai (los ntawm cov khoom noj txom ncauj rau cov tais diav), thaum corrosion kuj tiv thaiv cov zaub mov los ntawm ya raws thiab oxygen, ncua lub neej txee. Tsis zoo li cov ntshiab txhuas, 3003 foils muab kev tiv thaiv zoo dua, txo kev puas tsuaj thaum thauj thiab tuav.

3. Automotive Cheebtsam

H16 thiab H18 temper 3003 foils (0.05-0.3mm) yog siv nyob rau hauv automotive trim, tshav kub shields, thiab sab hauv panels. Lub alloy lub zog thiab formability pub rau precision stamping thiab dabtsi yog khoov mus rau hauv lub automotive duab, thaum nws corrosion kuj withstands txoj kev ntsev thiab atmospheric tej yam kev mob. Tsis tas li ntawd, nws cov khoom sib sib zog nqus ua rau lub tsheb ua haujlwm tau zoo, ua ke nrog cov tuam txhab tsim tsheb cov hom phiaj kev ruaj ntseg.

4. Muaj & Kho kom zoo nkauj daim ntaub ntawv

O thiab H12 temper 3003 foils (0.1-0.5mm) yog qhov zoo tagnrho rau cov khoom siv dai kom zoo nkauj, kos npe, thiab cov ntaub pua tsev. Lawv lub ntsej muag du lees txais kev luam ntawv, anodizing, thiab xim txheej, ua rau lawv tsim nyog rau cov ntsiab lus architectural, khoom plig wrapping, thiab hom ntim. Hauv cov chaw tsim khoom, lawv ua haujlwm rau cov khoom siv tshuaj tua kab mob (cov tshuaj me me), cov txheej txheem rwb thaiv tsev, thiab nyias- cov phab ntsa rau cov khoom siv me me-ua tsaug rau lawv cov corrosion kuj thiab ua haujlwm.

5. Cov khoom siv hluav taws xob & hluav taws xob

3003 foils yog siv nyob rau hauv cable shielding, capacitor casings, thiab hluav taws xob enclosures. Lub alloy qhov nruab nrab hluav taws xob conductivity muab EMI / RFI tiv thaiv zoo rau cov cables, thaum nws lub zog tiv thaiv cov khoom siv hluav taws xob zoo. Rau capacitor casings, O temper foils muaj formability rau seamless qhwv, thiab corrosion kuj tiv thaiv degradation los ntawm ib puag ncig yam.

Kev tuav & Fabrication zoo tshaj plaws

Kev tuav zoo thiab kev tsim khoom khaws cia qhov kev ua tau zoo ntawm 3003 zoo aluminium foils, tshwj xeeb tshaj yog rau cov ntsuas nyias thiab cov qauv siv. Ua raws li cov txheej txheem kev lag luam no:

1. Cia & tuav

Khaws cov coils nyob rau hauv ib qho chaw huv, qhuav (cov av noo tsawg dua lossis sib npaug li 50%) kom tiv thaiv oxidation. Siv lub tshuab nqus tsev lifters los yog tsis yog -abrasive slings kom tsis txhob nto khawb thiab roj paug- khawb yuav txo tau corrosion kuj thiab cuam tshuam rau kev zoo nkauj. Khaws cov coils kaw rau hauv cov dej noo- pov thawj ntim kom txog thaum siv, thiab tsis txhob sib cuag nrog cov khoom ntse lossis cov khoom corrosive (acids, alkalis).

2. Slitting & Txiav

Siv cov khoom siv siab- precision slitting nrog cov hniav ntse kom txo qis burrs (burr qhov siab<5μm). Control tension during slitting to prevent stretching-critical for thin gauges (≤0.03mm) used in heat exchanger fins. For H18 temper foils, avoid excessive pressure that may cause edge cracking, and use edge-trimming tools to ensure clean, straight edges for assembly.

3. Kev tsim & Vuam

O temper foils tuaj yeem khoov rau nruj radii (1.5 × cov khoom tuab) yam tsis muaj kev tawg, thaum H-series tempers xav tau radii loj (2.5-3 × cov khoom tuab). 3003 foils tau sib xws nrog MIG, TIG, thiab tsis kam welding- siv ER3003 muab tub lim rau cov hlau sib xyaw ua kom muaj zog, corrosion-resistant. Tsis txhob overheating thaum lub sij hawm vuam los tiv thaiv kev loj hlob thiab brittleness.

4. Kev kho deg

Rau kev ntim khoom thiab cov ntaub ntawv kho kom zoo nkauj, xyuas kom cov ntawv ci nto yog huv si thiab tsis muaj roj ua ntej luam ntawv lossis txheej txheej . 3003 foils anodize zoo, ua kom ruaj khov, zoo nkauj tiav hauv ntau xim - zoo tagnrho rau kev tsim tsheb thiab architectural accents. Rau kev siv cov khoom siv hluav taws xob, siv cov tshuaj tiv thaiv-corrosion coatings tom qab fabrication los txhim khu kev tiv thaiv rau ib puag ncig hnyav.

Peb Cov Kev Pabcuam Zoo & Kev Pabcuam Customization

Peb nkag siab tias 3003 zoo aluminium foils yog qhov tseem ceeb rau koj qhov kev tsim khoom -kev sib raug zoo, durability, thiab scalability tsis yog -negotiable. Peb cov kev pabcuam suav nrog:

Strict Quality Control:Txhua batch tau kuaj xyuas cov alloy muaj pes tsawg leeg (ntawm spectroscopy), kev tshuaj xyuas cov cuab yeej cuab tam, thickness profileing, thiab tshuaj xyuas qhov chaw. Cov ntaub ntawv qhia ntxaws ntxaws tau muab nrog rau txhua qhov kev xa khoom kom ntseeg tau tias ua tau raws li koj cov kev qhia tshwj xeeb thiab cov qauv kev lag luam.

Kev daws teeb meem:Customize temper, ntsuas, dav, nto tiav (embossed, anodized, luam), thiab ntim kom phim koj daim ntawv thov. Peb txhawb me me -batch sim (yam tsawg kawg 50kg) rau kev tsim khoom tshiab thiab loj - ntim ntau lawm (1000+ tons) rau kev tsim khoom loj.

Kev Txhawb Kev Txawj Ntse:Peb pab neeg metallurgy muaj kev taw qhia txog kev tsim, vuam, thiab kev kho saum npoo kom zoo dua cov ntawv ci kev ua tau zoo rau koj cov ntaub ntawv siv tshwj xeeb. Peb pab koj xaiv txoj cai temper thiab ntsuas kom sib npaug zog, formability, thiab nqi.

Ntiaj teb no Logistics:Cov coils tau ntim rau hauv cov dej noo- pov thawj, tiv thaiv- cov yeeb yaj kiab khawb nrog cov ntoo pallets ruaj khov los tiv thaiv thaum caij tsheb. Peb muab rau ntawm - sij hawm xa mus rau cov chaw tsim khoom thoob ntiaj teb, nrog cov kev xaiv xa khoom xa tuaj raws li koj lub sijhawm tsim khoom.

3003 zoo aluminium foils tawm tsam qhov sib npaug zoo ntawm lub zog, kev tsim, thiab tus nqi -kev ua tau zoo rau kev lag luam, tsheb, thiab kev ntim khoom. Txawm hais tias koj xav tau cov fins nyias rau cov khoom siv hluav taws xob los yog khoom noj khoom haus - qib ntawv ci rau ntim, peb xa cov khoom zoo sib xws, siab - cov khoom zoo raws li koj xav tau. Tiv tauj peb hnub no los tham txog koj cov kev qhia tshwj xeeb, thov cov qauv, lossis tau txais cov lus qhia tus kheej rau koj cov kev xav tau ntau lawm.