6061 Aluminium Alloy Phaj Sheet: Siab -Strength, Versatile Solution rau Demanding Applications
Thaum koj cov dej num hu rau ib daim ntawv txhuas phaj uas sib npaug tshwj xeeb lub zog, txhim khu kev qha corrosion kuj, thiab yooj yim fabricability-6061 Aluminium Alloy Phaj Sheet sawv raws li kev lag luam mus- xaiv rau cov ntawv thov. Raws li nag lossis daus- hardened 6XXX-series alloy (nrog magnesium thiab silicon ua cov ntsiab lus alloying), 6061 yog tsim los ua kom muaj kev ua haujlwm zoo ib yam thoob plaws ntau yam kev siv. Tsis zoo li qib qis dua -qib txhuas uas tawm tsam hauv kev ntxhov siab lossis ib puag ncig hnyav, 6061 tuav cov qauv kev ncaj ncees thiab kev ruaj ntseg, ua rau nws yog qhov zoo tshaj plaws xaiv rau cov khoom siv hauv aerospace, kev lag luam machinery, architectural structures, thiab high-performance automotive parts. Txawm hais tias koj tab tom tsim lub dav hlau brackets, hydraulic thooj voos kheej kheej, lossis cov kab teeb tsa, daim ntawv hlau alloy no muab cov kev ua tau zoo, zoo ib yam uas cov kws tsim khoom thiab cov neeg tsim khoom ntseeg thoob ntiaj teb.
Dab tsi ua rau 6061 aluminium alloy phaj ntawv tshwj xeeb? Nws cov tshuaj ua kom zoo tshaj plaws ua rau muaj zog intermetallic compounds (Mg₂Si) thaum kho cua sov, ua rau lub zog tensile txog li 310 MPa- ntau dua li cov ntshiab aluminium alloys. Kev kub siab nrov tshaj plaws, T6 (kev daws teeb meem kub- kho thiab muaj hnub nyoog li qub), ua kom muaj zog ntawm cov hlau, thaum T651 temper (kev ntxhov siab-txhaj xeeb los ntawm kev ncab) txo qis warping thaum lub sij hawm machining, ib qho tseem ceeb kom zoo dua rau precision Cheebtsam. Tsis tas li ntawd, 6061 muaj kev tiv thaiv corrosion zoo heev, tshwj xeeb tshaj yog tiv thaiv cov dej tshiab, huab cua, thiab cov tshuaj me me. Nws tseem yog cov weldable thiab formable (nrog rau kev kho cua sov kom zoo), muab ntau yam rau txoj haujlwm tsim khoom. Lub teeb yuag (qhov ntom 2.70 g / cm³) tseem muaj zog, 6061 ntaus qhov sib npaug zoo tshaj plaws ntawm lub zog, kev siv ntau yam, thiab tus nqi-kev ua tau zoo rau nruab nrab- mus rau- kev siv zog siab.
Qhov zoo ntawm 6061 Aluminium Alloy Phaj Sheet
6061 aluminium alloy phaj daim ntawv yog revered rau nws cov cim ua ke ntawm cov khoom uas daws cov teeb meem ntawm xav tau tej yaam num. Ntawm no yog vim li cas nws ua tau zoo dua lwm cov aluminium alloys thiab cov khoom siv ib txwm muaj xws li steel:
Exceptional High -Kev Ua Tau Zoo:Nrog lub zog tensile ntawm 290-310 MPa (T6 temper) thiab tawm lub zog ntawm 276 MPa, 6061 yooj yim tuav cov khoom hnyav, rov ua dua txhua yam kev ntxhov siab, thiab siab - siab. Nws yog qhov zoo tagnrho rau kev thauj khoom- cov kabmob xws li cov tshuab hauv paus, cov qauv tsim, thiab cov khoom siv tsheb thauj mus los.
Superior Corrosion Resistance:6061 tsim cov txheej txheem tiv thaiv oxide uas tiv thaiv xeb, av noo, thiab dej tshiab. Nws kuj ua tau zoo tiv thaiv kev ntxhov siab corrosion cracking, txawm nyob rau hauv hnyav industrial los yog sab nraum zoov ib puag ncig. Nrog rau kev kho saum npoo kom zoo (xws li, anodizing, hmoov txheej), nws ua tau zoo hauv kev siv dej hiav txwv thiab ntug hiav txwv.
Zoo heev Machinability & Formability:Qhov no alloy yog machinable heev nrog tus txheej txheem tooling, ua du nto finishes thiab nruj tolerances. Nws tuaj yeem khoov, dov, stamped, thiab forged (nrog ua ntej- cua sov rau cov phaj tuab) rau hauv cov duab nyuaj yam tsis muaj kev cuam tshuam lub zog. T651 temper qhov kev ntxhov siab-relieved xwm txo warping thaum lub sij hawm machining, txiav down post-processing lub sij hawm thiab cov nqi.
Txhim khu Weldability:6061 tuaj yeem welded siv TIG, MIG, lossis cov txheej txheem vuam nrog ER4043 lossis ER5356 muab tub lim. Welds khaws zoo lub zog thiab corrosion kuj, ua rau seamless sib dhos ntawm cov qauv loj loj los yog kev cai fabrications.
Optimal Strength - rau - Qhov hnyav piv:Ntawm 2.70 g / cm³, 6061 yog 65% sib zog dua hlau thaum muab piv rau ntau yam kev siv. Qhov no txo cov khoom hnyav tag nrho, txhim kho roj efficiency (aerospace / automotive) thiab txo cov qauv load (architectural / industrial) yam tsis muaj kev txi.
Tus nqi -Ua tau zoo Versatility:Piv nrog rau siab -lub zog aerospace alloys (piv txwv li, 7075), 6061 muaj tus nqi ntau dua - kev daws teeb meem zoo thaum ua tau raws li qhov yuav tsum tau ua ntawm feem ntau nruab nrab - rau - cov ntawv thov kev ntxhov siab. Nws versatility thoob plaws industries kuj txo cov nqi khoom muag rau manufacturers.
Cov khoom tseem ceeb ntawm 6061 Aluminium Alloy Phaj Sheet
Cov khoom siv zoo ib yam yog qhov tseem ceeb rau kev thov cov ntawv thov uas muaj kev nyab xeeb thiab kev ntseeg siab tsis yog -xav tau. Ntawm no yog yuav ua li cas 6061 aluminium alloy phaj daim ntawv ua tau zoo ntawm cov ntsuas qhov teeb meem:
|
Khoom |
Tus nqi zoo (T6 / T651 Tempers) |
Vim Li Cas Nws Tseem Ceeb Rau Kev Thov Cov Ntawv Thov |
|
Tensile zog |
290-310 MPa |
Tuav cov khoom hnyav thiab rov qab kev ntxhov siab yam tsis muaj deformation -tseem ceeb rau cov khoom siv dav hlau, cov thav duab, thiab cov khoom siv tsheb. |
|
Yield zog |
276 MPa ua |
Tiv thaiv kom tsis txhob deformation nyob rau hauv qhov kev ntxhov siab tsis tu ncua- zoo tagnrho rau ntev - lub sij hawm thauj khoom - cov ntawv thov xws li cov khoom siv choj thiab cov tshuab hauv paus. |
|
Brinell Hardness |
95-100 HB |
Xyuas kom hnav tsis kam rau siab -cov khoom sib chwv (xws li, iav, ncej) thiab tswj qhov kev ncaj ncees ntawm qhov chaw thaum lub tshuab ua haujlwm thiab sib dhos. |
|
Elongation (hauv 50mm) |
8–10% |
Muab ductility txaus rau kev tsim cov duab complex (xws li, nkhaus aerospace Cheebtsam, automotive lub cev qhov chaw) tsis muaj cracking. |
|
Corrosion Resistance |
600+ Teev Ntsev Fog Resistance (ASTM B117) |
Tiv thaiv cov khoom los ntawm cov av noo, nag, thiab cov tshuaj me me - haum rau sab hauv tsev, sab nraum zoov, thiab marine daim ntaub ntawv (nrog rau kev kho deg). |
|
Qhov ntom |
2.70 g / cm³ |
Lub teeb yuag rau kev txhim kho roj efficiency (aerospace / automotive) thiab txo cov qauv load (architectural / industrial). |
|
Thermal conductivity |
167 W/(m·K) |
Kev hloov hluav taws xob zoo rau kev siv xws li cov dab dej kub, cov khoom siv cav, thiab cov tshuab cua txias. |
Cov lus qhia Pro rau cov neeg yuav khoom:Xaiv lub T651 temper rau precision machining tej yaam num-nws txoj kev ntxhov siab-relieved xwm kom muaj tsawg warping tom qab txiav los yog milling. Rau cov ntawv thov uas yuav tsum tau ua kom dav, xaiv O temper (annealed) rau qhov siab tshaj plaws ductility, tom qab ntawd kho cua sov rau T6 rau qhov kawg ntawm lub zog. Rau marine los yog hnyav kev lag luam ib puag ncig, qhia meej anodized los yog hmoov-coated finishes los txhawb corrosion kuj.
Tiag -Kev Siv Ntiaj Teb: Qhov twg 6061 Txhuas Ci
6061 aluminium alloy phaj daim ntawv yog ib qho kev ua haujlwm ntau yam siv thoob plaws -xav tau kev lag luam. Nov yog cov ntawv thov nrov tshaj plaws uas ntseeg tau los ntawm peb cov neeg siv khoom thoob ntiaj teb:
|
Kev lag luam |
Daim ntawv thov |
Hom Thickness |
Vim li cas 6061 Ua Haujlwm Ntawm no |
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Aerospace & Kws muaj txuj ci |
Aircraft Fuselage Cheebtsam, Wing Spars, Landing Iav Parts, Tub Rog Tsav Tsheb |
3.0-25.0 hli |
Siab zog-rau- hnyav piv; zoo heev qaug zog; txhim khu kev qha kev ua tau zoo nyob rau hauv huab cua kub thiab siab tej yam kev mob. |
|
Muaj Machinery |
Tshuab Ncej, Hydraulic Lub tog raj kheej, Conveyor Systems, Tooling Phaj |
5.0-30.0 hli |
Siab load-cov kabmob muaj peev xwm; hnav thiab corrosion kuj; yooj yim rau tshuab kom meej cov khoom sib dhos. |
|
Architecture & Kev tsim kho |
Tus qauv kab teeb, Lub Tsev Facades, Balconies, Choj Cheebtsam |
10.0-50.0 hli |
Muaj zog tsis tau hnav; corrosion kuj rau atmospheric tej yam kev mob; aesthetic thov rau niaj hnub designs. |
|
Automotive (High -Kev Ua Haujlwm) |
Ncua Cheebtsam, Cav Qhov Chaw, Chassis Ncej, Cov Tsheb Sib Tw |
2.0-15.0 hli |
Lub zog siab rau kev siv tshuab; Lub teeb hnyav los txhim kho roj efficiency; zoo weldability rau kev cai fabrication. |
|
Tubrog nkoj |
Nkoj Hulls, Deck Structures, Marine Cav Mounts |
6.0-20.0 hli |
Corrosion tsis kam rau dej ntsev (nrog anodizing / hmoov txheej); lub zog los daws qhov cuam tshuam yoj; Lub teeb hnyav rau lub nkoj efficiency. |
|
Electronics & Zog |
Fais fab faib Cheebtsam, Kub dab dej rau siab -Power Electronics, hnub ci vaj huam sib luag ncej |
1.5-5.0 hli |
Zoo thermal thiab hluav taws xob conductivity; lub zog los txhawb cov khoom hnyav; corrosion kuj rau ntev - siv. |
Cov neeg siv khoom tiag tiag:Teb Chaws Asmeskas -raws li cov chaw tsim tshuaj paus aerospace hloov mus rau 6061 T651 aluminium alloy phaj ntawv (12 hli) rau fabricating aircraft tis tav. Lawv tau xaiv 6061 T651 rau nws lub zog siab-rau- qhov hnyav piv thiab kev ntxhov siab- tau txais kev npau taws, uas ua kom muaj qhov tseeb qhov tseeb thaum lub sijhawm CNC machining. Lub alloy lub weldability tso cai rau seamless sib dhos, thiab nws cov corrosion kuj ua kom durability nyob rau hauv huab huab cua puag. Tom qab kev sim nruj (nrog rau kev qaug zog thiab kev ntsuam xyuas kev ntxhov siab), cov khoom ua tau raws li cov qauv dav hlau nruj (AMS 4027). Cov chaw tsim khoom tau tshaj tawm txog 20% txo qis hauv qhov hnyav piv rau kev siv hlau, ua rau kev txhim kho dav hlau roj efficiency. Tom qab 3 xyoos ntawm kev siv nyob rau hauv kev lag luam aviation, lub Cheebtsam tsis pom cov tsos mob ntawm corrosion los yog deformation, thiab cov chaw tsim tshuaj paus muaj txij li thaum standardized 6061 T651 rau tag nrho lawv cov nruab nrab loj aircraft structural Cheebtsam.
Pro Cov Lus Qhia rau Kev Ua Haujlwm Nrog 6061 Aluminium Alloy Phaj Sheet
Peb tau koom tes nrog ntau pua tus engineers thiab fabricators tshwj xeeb hauv kev thov cov ntawv thov -ntawm no yog lawv cov lus qhia zoo tshaj plaws rau kev ua haujlwm nrog 6061 aluminium alloy phaj ntawv:
Machining:Siv cov cuab yeej carbide nrog 10-15℃rake lub kaum sab xis kom pom kev ua haujlwm zoo. Tuav spindle ceev ntawm 2,500-4,500 rpm rau roughing thiab 4,500-7,000 rpm rau kev ua tiav. Siv dej- soluble txiav kua kom dissipate tshav kub thiab tiv thaiv cov cuab yeej lo. Tsis txhob noj ntau dhau los tiv thaiv kev ua haujlwm hnyav.
Vuam:Siv TIG vuam nrog ER4043 muab tub lim hlau rau qhov siab tshaj plaws weld ductility lossis ER5356 kom muaj zog dua vuam. Ntxuav thaj chaw vuam nrog txhuam stainless hlau kom tshem tawm cov oxide zaj duab xis thiab roj ua ntej vuam - qhov no tiv thaiv qhov porosity thiab ua kom muaj kev tiv thaiv corrosion hauv thaj chaw vuam. Ua ntej-cov phaj tuab (tshaj 10mm) rau 100-150℃kom zoo dua weld nkag.
Kev tsim:Rau txoj kev txias txias (khoov, dov), siv dav dav kom faib cov siab sib npaug thiab tsis txhob tawg. Rau cov phaj tuab (tshaj 6 hli) lossis cov duab nyuaj, ua ntej- cua sov rau 200-250℃rau kev kub kub. Thaum twg ua tau, tsim O temper thiab tom qab ntawd kho cua sov rau T6 kom muaj zog tshaj plaws.
Ua tiav:Rau qhov hnyav ib puag ncig, siv tawv anodizing (20-40μm txheej) lossis hmoov txheej los txhim kho corrosion. Rau aerospace daim ntaub ntawv, siv tshuaj hloov pauv txheej (xws li, Alodine) ua raws li cov primer thiab topcoat kom tau raws li cov qauv kev lag luam. Tsis txhob hnyav abrasives thaum lub sij hawm ntxuav kom huv si.
Kev tuav & Cia:Khaws daim phiaj kab rov tav rau ntawm qhov chaw tiaj tus nrog ua npuas ncauj kom tiv thaiv kev khoov. Siv cov hnab looj tes huv si thaum tuav kom tsis txhob muaj cov ntiv tes, uas tuaj yeem cuam tshuam cov xim adhesion. Khaws cov yeeb yaj kiab tiv thaiv kom zoo kom txog thaum kawg fabrication los tiv thaiv qhov chaw puas.
Peb 6061 Aluminium Alloy Phaj Sheet Specifications
Peb muab siab -zoo 6061 aluminium alloy phaj daim ntawv raws li koj xav tau qhov project xav tau- ntawm no yog qhov peb tuaj yeem ua tau raws li koj xav tau:
Thickness Ntau:1.0mm - 100.0mm (nrov tshaj plaws: 3.0-25.0mm rau aerospace / kev lag luam siv)
Daim Ntawv / Phaj Loj:Txheem: 1220 × 2440mm, 1500 × 3000mm, 2000 × 6000mm; Kev cai qhov ntau thiab tsawg muaj (yam tsawg kawg nkaus 500㎡)
Tempers muaj:O (annealed, siab tshaj formability), T6 (kev daws teeb meem kub-kho, dag hnub nyoog, siab tshaj plaws lub zog), T651 (kev nyuaj siab-relieved T6, zoo tagnrho rau machining)
Ua tiav:Mill tiav (npaj rau machining / kho cua sov), tshuaj hloov pauv txheej, nyuaj anodized, hmoov-coated (xim xim muaj)
Cov ntawv pov thawj:ASTM B209, AMS 4027 (qib aerospace), ISO 9001, AS9100 (aerospace zoo). Txhua batch suav nrog Daim Ntawv Qhia Txog Cov Khoom Siv (MTR) nrog lub zog, hardness, corrosion resistance, thiab tshuaj muaj pes tsawg leeg cov ntaub ntawv- tseem ceeb rau kev ua raws li qhov project.
Rau cov ntawv thov uas xav tau lub zog tsis muaj zog, tiv thaiv corrosion, thiab ntau yam, 6061 Aluminium Alloy Phaj Sheet yog qhov kev xaiv kawg. Nws tsis yog cov khoom siv xwb - nws yog lub hauv paus ntawm kev ruaj khov, siab - cov khoom ua tau zoo uas ua rau kev lag luam ua haujlwm zoo thiab ua tau zoo. Txawm hais tias koj tab tom tsim cov qauv aerospace, kev siv tshuab, lossis siab -kev ua haujlwm ntawm lub tsheb, 6061 aluminium alloy phaj daim ntawv xa cov kev ua tau zoo thiab sib xws uas koj tuaj yeem ntseeg tau.
