6061-T651 Aluminium Tooling Plate Sheet: Ntau yam, Muaj Zog Muaj Zog rau Cov Ntawv Thov Kev Lag Luam

Rau cov tub txawg nyob rau hauv precision machining, automotive manufacturing, aerospace Cheebtsam, thiab industrial tooling uas xav tau ib cov khoom uas sib npaug lub zog siab, zoo heev machinability, thiab txhim khu kev qha seem stability -6061-T651 Aluminium Tooling Plate Sheet yog cov kev lag luam workhorse. Raws li magnesium-silicon alloy (6061 series) tshav kub-kho rau T651 temper (kev daws teeb meem kub- kho, kev ntxhov siab-tshuaj los ntawm ncab), cov cuab yeej phaj no muab qhov tsis tshua muaj kev sib xyaw ua ke ntawm ntau yam thiab kev ua tau zoo uas ua tau zoo dua lwm yam txhuas alloys thiab txawm tias qee cov hlau hauv cov ntawv thov tseem ceeb. Tsis zoo li cov ntshiab txhuas uas tsis muaj zog lossis muaj zog alloys uas nyuaj rau lub tshuab, 6061-T651 muaj qhov zoo tshaj plaws hauv nruab nrab: muaj zog txaus rau cov cuab yeej hnyav, yooj yim rau kev ua haujlwm nrog cov cuab yeej siv, thiab tiv taus corrosion nyob rau hauv feem ntau muaj kev lag luam ib puag ncig. Txawm hais tias koj tab tom fabricating precision jigs thiab fixtures, tshuab hauv paus, automotive Cheebtsam, los yog aerospace tooling, cov khoom no muab cov kev ua tau zoo ib yam thiab adaptability xav tau los daws cov kev sib tw muaj ntau yam.

Dab tsi ua rau 6061-T651 Aluminium Tooling Plate Sheet yog qhov kev xaiv zoo tshaj plaws rau kev siv khoom siv? Cia peb rhuav tshem nws lub zog tseem ceeb raws li qhov tiag- ntiaj teb kev tsim khoom xav tau: Lub 6061 alloy's magnesium thiab silicon muaj pes tsawg leeg Mg₂Si precipitates thaum kho cua sov, uas txhawb nqa lub zog loj. T651 npau taws yuav siv sij hawm qhov no mus ntxiv - tom qab kev kho cua sov, lub phaj yog stretched los txo cov kev ntxhov siab sab hauv, txo qis warping thiab distortion thaum lub sij hawm machining. Cov txheej txheem no ua kom muaj kev ruaj ntseg tshwj xeeb, qhov zoo dua qub rau cov khoom siv precision uas yuav tsum tau ua kom nruj. Ntawm 2.70 g / cm³, nws yog 65% sib dua li cov hlau, txo cov cuab yeej hnyav thiab ua kom yooj yim tuav yam tsis muaj kev cuam tshuam kev thauj khoom -cov kabmob muaj peev xwm. Tsis tas li ntawd, 6061-T651 muaj kev tiv thaiv corrosion zoo (tshwj xeeb nrog kev ua tiav zoo) thiab weldability zoo heev, ua rau nws hloov tau rau ob qho tib si fabrication thiab ntim ntau lawm.

Qhov tseem ceeb ntawm 6061-T651 Aluminium Tooling Phaj Sheet

Engineered los daws qhov mob cov ntsiab lus ntawm kev lag luam cov cuab yeej- qhov twg lub zog, machinability, thiab stability tsis tuaj yeem cuam tshuam-6061-T651 txhuas cov cuab yeej phaj tau ntseeg los ntawm cov tuam txhab lag luam thoob ntiaj teb thiab cov tshuab tshuab. Nov yog vim li cas lawv sawv tawm:

High Tensile Strength & Durability:Nrog lub zog tensile ntawm 310 MPa thiab tawm lub zog ntawm 276 MPa, 6061-T651 muab kev ua tau zoo rau cov cuab yeej hnyav, cov khoom siv tshuab, thiab cov khoom siv thauj khoom. Lub T651 npau taws ua kom lub zog no zoo ib yam thoob plaws tag nrho cov phaj, txawm tias tom qab kev siv ntau heev.

Exceptional Dimensional Stability:Txoj kev ntxhov siab-txhim kho kev ncab hauv T651 temper tshem tawm cov kev ntxhov siab sab hauv los ntawm kev tsim khoom, txo qis warping, twisting, thiab shrinkage thaum lub sij hawm machining. Qhov no tso cai rau nruj kam rau ua (txog ± 0.003 ntiv tes) hauv cov khoom ua kom raug, txiav rau tom qab- ua haujlwm tiav.

Superior Machinability:Txawm hais tias nws lub zog siab, 6061-T651 txiav, xyaum, mills, thiab kais dej zoo nrog cov qauv carbide lossis siab -cov cuab yeej steel ceev (HSS). Nws chips huv si, txo cov cuab yeej hnav, thiab tso cai rau kev txiav ceev ceev-txhim kho kev ua haujlwm zoo thiab txo cov nqi siv piv rau cov hlau hnyav xws li 7075.

Lightweight Design:Ntawm 2.70 g / cm³, 6061-T651 yog qhov sib zog dua li cov hlau. Qhov no txo ​​qhov hnyav ntawm cov cuab yeej tiav thiab cov tshuab ua tiav, ua rau kev teeb tsa thiab tuav tau yooj yim dua, txhim kho lub zog ua haujlwm, thiab txo qis hnav ntawm cov khoom txhawb nqa xws li bearings thiab shafts.

Zoo Corrosion Resistance:Lub alloy muaj pes tsawg leeg thiab ntuj oxide txheej muab kev tiv thaiv tiv thaiv ya raws, muaj coolants, thiab tshuaj me me. Rau ib puag ncig hnyav (piv txwv li, marine lossis tshuaj ua haujlwm), anodizing lossis hmoov txheej tuaj yeem txhim kho corrosion ntxiv yam tsis muaj kev cuam tshuam kev ua haujlwm.

Ntau yam Weldability & Formability:6061-T651 welds yooj yim siv TIG, MIG, los yog welding nrog ER4043 muab tub lim, ua kom muaj zog, txhim khu kev qha pob qij txha. Nws kuj tseem muaj cov qauv tsim nruab nrab, tso cai rau khoov thiab shaping ntawm cov cuab yeej nyuaj yam tsis muaj kev tawg.

Cov khoom tseem ceeb ntawm 6061-T651 Aluminium Tooling Plate Sheet

Kev ua tau zoo sib xws thiab kev ua siab ntev ntev tsis yog -kev sib tham tau rau kev lag luam cuab yeej. Hauv qab no yog cov kev ntsuas tseem ceeb (alloy + temper) ua raws li cov qauv kev lag luam thoob ntiaj teb:

Cov lus qhia Pro rau cov neeg yuav khoom:Xaiv cov thickness raws li koj daim ntawv thov kev thauj khoom thiab qhov xav tau: 6.0-15.0mm rau lub teeb rau nruab nrab-cov cuab yeej ua haujlwm (xws li, jigs, fixtures, me me pwm inserts); 15.0–30.0mm rau hnyav-cov cuab yeej ua haujlwm (piv txwv li, tshuab hauv paus, pwm loj hauv paus, xovxwm cov khoom); 30.0–60.0mm rau huab{12}}load daim ntaub ntawv (xws li, aerospace tooling, hnyav machinery qhov chaw). Ib txwm xaiv rau T651 npau taws rau qhov siab tshaj plaws qhov ruaj khov. Rau corrosive ib puag ncig, qhia meej hom II anodizing (kev tiv thaiv dav dav) lossis Hom III nyuaj anodizing (hloov hnav thiab corrosion kuj). Siv cov cuab yeej carbide rau siab - ntim machining kom ntev lub neej ntawm cov cuab yeej, thiab thov Daim Ntawv Qhia Txog Cov Khoom Siv (MTR) txhawm rau txheeb xyuas cov khoom sib xyaw thiab cov khoom siv tshuab- tseem ceeb rau kev siv precision.

Ideal Applications & Industries

6061-T651 aluminium tooling phaj daim ntawv muaj ntau yam thiab kev ua haujlwm sib luag ua rau nws yog ib qho tseem ceeb ntawm ntau hom kev lag luam. Nov yog cov kev siv ntau tshaj plaws los ntawm peb cov neeg siv khoom thoob ntiaj teb:

Cov neeg siv khoom tiag tiag:Ib lub US-raws li precision machining khw tshwj xeeb hauv aerospace Cheebtsam tau xaiv 6061-T651 aluminium tooling phaj (20.0mm thickness) rau lawv CNC-machined fixtures thiab gauging daim hlau. Yav dhau los lawv tau siv 7075 txhuas, uas muaj zog tab sis nyuaj rau tshuab thiab ua rau cov cuab yeej siv ntau dhau, thiab cov hlau, uas hnyav thiab ua rau xeb. Lub khw tau tshaj tawm cov txiaj ntsig tam sim no: 6061-T651 lub tshuab txiav cov cuab yeej siv tau los ntawm 35% thiab txo lub sijhawm ua haujlwm ib feem los ntawm 20%, txo cov nqi tsim khoom ntau. T651 kev ntxhov siab ntxhov siab tau ua kom muaj kev sib ntaus sib tua tsawg heev-lawv cov khoom siv tau khaws cia ntawm ± 0.002 ntiv tes txawm tias tom qab 5-axis machining complex, txhim kho qhov tseeb ntawm cov khoom thiab txo cov kev ua haujlwm ntawm 40%. Tom qab 2 xyoos ntawm kev siv txhua hnub hauv lub khw tswj kev nyab xeeb (tshwj xeeb rau kev txiav cov kua dej thiab tuav tas li), cov cuab yeej siv tsis pom muaj kev cuam tshuam los yog hnav, thiab cov khoom siv tau khaws lawv qhov tseeb. Lub khw kuj tau sau tseg tias qhov tsim qauv hnyav ua rau cov khoom siv tau yooj yim dua los tuav thiab nruab ntawm CNC tshuab, txo cov neeg ua haujlwm qaug zog. Txij li thaum lawv tau hloov tag nrho lawv cov cuab yeej precision mus rau 6061-T651, hais txog nws qhov sib npaug ntawm lub zog, kev ua haujlwm, thiab kev ruaj ntseg ua tus tsav tsheb tseem ceeb ntawm lawv qhov kev txiav txim siab.

Pro Cov Lus Qhia rau Kev Ua Haujlwm Nrog 6061-T651 Txhuas Tooling Phaj

Peb tau koom tes nrog ntau pua tus kws tshaj lij, cov neeg tsim khoom, thiab cov kws tsim khoom tsim khoom-ntawm no yog lawv cov kws tshaj lij cov lus qhia kom tau txais cov txiaj ntsig zoo tshaj plaws nrog 6061-T651 aluminium tooling phaj:

Machining:Siv cov carbide kawg mills thiab xyaum ua haujlwm kom zoo, tshwj xeeb tshaj yog nyob rau hauv siab - ntim ntau lawm. Xaiv qhov kev txiav ceev ntawm 250–400 SFM (nto taw ib feeb) thiab pub tus nqi ntawm 0.005–0.015 IPR (nti ib lub kiv puag ncig) rau roughing; txo txiav ceev rau 200-300 SFM thiab nce tus nqi pub rau 0.008-0.020 IPR rau kev ua tiav. Siv lub siab- lub siab txias txias los txhim kho nti khiav tawm thiab tiv thaiv kev tsim- nce ntug (BUE).

Vuam:Siv TIG welding nrog ER4043 muab tub lim (muab rau 6061 alloy) kom huv si, muaj zog pob qij txha. Ntxuav thaj chaw weld kom huv si nrog txhuam stainless hlau kom tshem tawm oxide zaj duab xis- qhov no tiv thaiv porosity. Khaws cov cua kub tawm nruab nrab kom tsis txhob ua rau T651 npau taws; post-weld kev kho cua sov tej zaum yuav tsim nyog rau kev thauj khoom tseem ceeb-cov kabmob kom rov qab muaj zog tag nrho.

Forming & dabtsi yog khoov:6061-T651 muaj cov qauv nruab nrab- siv qhov tsawg kawg nkaus khoov vojvoog ntawm 3 × thickness kom tsis txhob tawg. Rau cov duab nyuaj, xav txog annealing (kub rau 775-800℃F / 413-427 degree, tuav 30 feeb, cua txias) los txhim kho ductility, tom qab ntawd rov kho cua sov rau T651 yog tias yuav tsum muaj lub zog tag nrho.

Kev tuav & Cia:Khaws daim hlau tiaj tus rau ntawm ib theem, nruj saum npoo kom tiv thaiv warping. Siv lub tshuab nqus tsev lifters lossis forklifts nrog mos, tsis yog -marring pads rau tuav cov phaj hnyav. Tsis txhob tso tseg lossis cuam tshuam rau lub phaj, vim qhov no tuaj yeem ua rau muaj kev ntxhov siab sab hauv uas yuav ua rau muaj kev kub ntxhov thaum lub sijhawm ua haujlwm.

Ua tiav:Rau kev tiv thaiv corrosion thiab hnav tiv thaiv, siv anodizing (Hom II lossis Hom III) lossis hmoov txheej . 6061-T651 lees txais ua tiav zoo- xyuas kom lub ntsej muag huv thiab qhuav ua ntej thov. Rau aerospace daim ntaub ntawv, siv tshuaj hloov pauv txheej (xws li, Alodine) los txhim kho xim adhesion thiab corrosion kuj.

Kev ua haujlwm:Siv tawv, mos- lub puab tsaig clamps los yog lub tshuab nqus tsev chucks kom ruaj ntseg lub phaj thaum tshuab. Faib clamping quab yuam tusyees kom tsis txhob muaj indentations thiab tuav flatness. Tsis txhob dhau-clamping, vim qhov no tuaj yeem qhia txog kev ntxhov siab ib ntus uas tuaj yeem cuam tshuam qhov kev ruaj ntseg ntawm qhov chaw-machining.

Peb 6061-T651 Aluminium Tooling Plate Sheet Specifications

Peb muab siab -zoo, muaj{1}}qib 6061-T651 aluminium tooling phaj ntawv raws li kev tsim khoom thiab cov cuab yeej xav tau:

Alloy:6061 (aluminium-magnesium-silicon alloy, qib industrial / aerospace))

Kub:T651 (kev daws teeb meem thaum tshav kub kub- kho, kev ntxhov siab-relieved los ntawm stretching rau qhov siab tshaj plaws seem stability)

Thickness Ntau:6.0mm - 60.0mm (nrov tshaj plaws rau kev lag luam siv: 10.0-30.0mm)

Daim Ntawv / Phaj Loj:Txheem: 1220 × 2440mm, 1500 × 3000mm, 2000 × 6000mm; Kev cai ntau thiab tsawg muaj (yam tsawg kawg nkaus 400㎡) kom txo cov khoom pov tseg thiab haum cov cuab yeej tshwj xeeb.

Surface Specifications:Mill tiav (Ra 3.2–6.3 μm), xaiv av tiav (Ra 0.8–1.6 μm) rau ultra- daim ntawv thov precision; Kev ntxhov siab- tau tso siab kom txo qis kev ua haujlwm tsis zoo.

Kev kam rau siab:Thickness kam rau ua: ± 0.003 nti; Flatness kam rau ua: ± 0.005 nti ib ko taw

Cov ntawv pov thawj:ASTM B209, AMS 4027, EN 485, ISO 9001. Txhua batch suav nrog Daim Ntawv Qhia Tag Nrho Cov Khoom Siv (MTR) nrog cov tshuaj lom neeg muaj pes tsawg leeg, cov khoom siv kho tshuab, thiab cov ntaub ntawv taug qab - tseem ceeb rau kev tswj kom zoo hauv kev ua haujlwm siab thiab kev siv dav hlau.

Rau cov ntawv thov kev lag luam uas xav tau ntau yam, siab - cov ntaub ntawv muaj zog nrog kev ua haujlwm zoo thiab qhov ruaj khov ntawm qhov ntev -6061-T651 Aluminium Tooling Plate Sheet yog qhov kev xaiv kawg. Nws tsis yog cov khoom siv xwb-nws yog ib qho kev txhim khu kev qha uas hloov mus rau ntau yam kev xav tau ntawm kev tsim khoom, los ntawm cov cuab yeej precision mus rau cov tshuab hnyav. Txawm hais tias koj nyob hauv tsheb, aerospace, lossis kev tsim khoom dav dav, peb 6061-T651 aluminium tooling plates xa cov kev ua tau zoo, sib xws, thiab ua raws li cov thawj coj hauv ntiaj teb kev lag luam ntseeg.