6063 txhuas feem ntau yog welded siv TIG (GTAW) los yog MIG (GMAW) vuam txheej txheem, siv ER4043 los yog ER5356 muab tub lim lossis xov hlau. ER4043 yog qhov kev xaiv zoo tshaj plaws rau nws qhov zoo tshaj plaws fluidity thiab siab tawg tsis kam, ua rau nws zoo tagnrho rau kev fabrication. Hloov pauv, ER5356 raug xaiv thaum lub phiaj xwm xav tau kev sib koom ua ke siab dua lossis thaum lub rooj sib txoos welded xav tau cov xim sib xws thaum lub sij hawm xa ntawv -weld anodizing txheej txheem.
Txoj kev vuam zoo tshaj plaws rau6063-T5 Txhuas Extrusion
Vim hais tias 6063 txhuas yog qhov feem ntau extrusion alloy thoob ntiaj teb, fabricators nquag koom cov profiles los tsim architectural thiab industrial thav duab. Standard arc vuam (stick vuam) tsis haum rau txhuas. Hloov chaw, cov txheej txheem roj inert yuav tsum tau siv.
1. TIG Vuam (Gas Tungsten Arc Vuam - GTAW)
TIG welding yog txoj kev siv ntau tshaj plaws rau vuam 6063 txhuas extrusion, tshwj xeeb tshaj yog rau cov architectural complex thav duab uas muaj kev zoo nkauj.
- High Precision: TIG muab tus neeg teb xov tooj ua tiav kev tswj xyuas qhov kub thiab txias, ua rau nws yog txoj hauv kev zoo tshaj plaws rau kev sib koom ua ke nyias -walled 6063 txhuas raj los yog ilv zoo nkauj profiles tsis hlawv los ntawm cov hlau.
- Alternating Current (AC): Thaum TIG vuam 6063 txhuas, lub tshuab yuav tsum tau teem rau AC. Lub alternating tam sim no zoo blasts deb ntawm cov tawv aluminium oxide txheej (tu kev txiav txim) thaum melting lub hauv paus hlau (kev nkag mus).
- Clean Welds: Nws ua kom zoo nkauj zoo nkauj, huv welds nrog qhov sib txawv "pawg ntawm dimes" ripples, yuav tsum muaj tsawg kawg nkaus -weld sib tsoo.
2. MIG Vuam (Gas Metal Arc Vuam - GMAW)
MIG welding yog ib qho txheej txheem ib nrab - tsis siv neeg uas cov hlau txuas txuas ua haujlwm ua ob qho tib si electrode thiab cov khoom muab tub lim.
- High Efficiency: Nws muaj qhov nrawm nrawm dua piv rau TIG.
- Qhov zoo tshaj plaws rau Thicker Sections: Nws yog qhov tsim nyog rau vuam thicker 6063 profiles (tshaj 3 hli los yog 1/8 nti) thiab siv hnyav heev hauv qhov chaw tsim khoom loj.
- Cov Khoom Siv Ceeb Toom: Vim tias txhuas hlau yog mos heev, tus qauv MIG rab phom feem ntau yuav ua rau cov hlau tangle (noog-zes). Ib rab phom lossis rab phom tshwj xeeb - rub xaim pub system yog xav tau rau kev txhim khu kev qha aluminium MIG vuam.
Cov ntsiab lus: TIG vuam yog nyiam rau precision, nyias seem, thiab zoo nkauj tsos, thaum MIG vuam yog nyiam rau siab -efficiency, tuab -section industrial applications.
Cov ntaub ntawv zoo tshaj plaws rau Vuam 6063 Aluminium Profiles
Xaiv qhov raug muab tub lim yog qhov kev txiav txim siab tseem ceeb tshaj plaws thaum vuam 6063 txhuas. Kev siv cov muab tub lim tsis raug tuaj yeem ua rau kub kub tam sim ntawd lossis ntev - lub sij hawm tsis ua haujlwm. Ob qho qauv kev lag luam tsis muaj kev sib cav yog ER4043 thiab ER5356.
| Filler Alloy | Thawj Alloying Element | Nta | Kev Siv Khoom Siv Zoo Tshaj Plaws |
| TIAB SA 4043 | Silicon (5%) | Zoo heev fluidity, tsawg melting point, heev tawg -resistant. | General extrusion vuam, architectural thav duab, tshav kub exchangers. |
| TIAB SA 5356 | Magnesium (5%) | Siab zog tensile, zoo heev corrosion kuj, zoo feedability nyob rau hauv MIG. | Structure welding, marine Cheebtsam, qhov xav tau xim anodizing. |
ER4043 yog qhov feem ntau siv muab tub lim rau 6063 fabrication, thaum ER5356 raug xaiv kom muaj zog ntau dua lossis cov kev xav tau tshwj xeeb.
ER4043 vs ER5356: Qhov Filler Qws Zoo dua rau 6063-T6?
Txhawm rau ua qhov kev xaiv zoo engineering, peb yuav tsum saib qhov sib txawv tshwj xeeb hauv kev ua tau zoo ntawm ob cov hlau muab tub lim thaum siv rau 6063-T6 lossis T5 profiles.
| Feature sib piv | ER 4043 Filler Cov | ER 5356 Filler Cov |
| Weldability / Yooj yim ntawm kev siv | Zoo heev.Lub silicon ua zoo li tus neeg sawv cev ntub dej, ua rau lub pas dej du. | Zoo, tab sis lub pas dej khov sai dua. |
| Weld Joint Lub zog | Nruab nrab | Siab dua. |
| Crack Resistance | Superior.Kev pom zoo rau cov pob qij txha nruj, txwv tsis pub. | Zoo, tab sis ntau rhiab heev rau kub tawg nyob rau hauv kev ntxhov siab. |
| MIG Hlau Pub | Tsis zoo (hlau yog mos heev) | Zoo heev(Magnesium ua rau cov hlau nruj). |
| Xim Match Tom Qab Anodizing | pluag.(Lub silicon hloov tsaus grey / dub thaum anodized). | Zoo heev.(Siv cov xim nyiaj ntawm 6063 zoo heev). |
Xaus:Xaiv ER4043 rau kev yooj yim ntawm vuam, zoo heev tawg tsis kam, thiab dav framing. Xaiv ER5356 yog tias koj xav tau kev sib koom ua ke siab tshaj plaws lossis yog tias qhov kawg welded sib dhos yuav raug rau qhov pom tseeb anodized nto tiav.
Puas yog koj tab tom tsim cov architectural thav duab uas yuav tsum tau siv vuam ntau thiab tshaj tawm -weld anodizing? Xaiv txoj cai 6063 txhuas profile thickness thiab temper yog qhov tseem ceeb los tiv thaiv warping thaum vuam.Xa koj cov qauv CAD rau peb pab pawg kws tshaj lij hnub no rau kev tshuaj xyuas pub dawb extrusion ua tau thiab cov lus hais ncaj qha rau lub Hoobkas.
Shielding Gas rau Vuam 6063 thiab 6061 Aluminium
Aluminium reacts hnyav nrog oxygen thaum molten. Yog li ntawd, lub weld puddle yuav tsum tau tiv thaiv tag nrho los ntawm ib tug inert roj.
Ntshiab Argon (100% Ar):Qhov no yog cov txheej txheem kev lag luam thiab cov khoom siv tiv thaiv feem ntau siv rau TIG thiab MIG vuam ntawm 6063 txhuas. Nws muab kev ruaj ntseg zoo arc, kev ua haujlwm zoo, thiab qhov sib txuas zoo.
Argon + Helium Mix (Ar / Nws):Rau cov tuab 6063 lossis 6061 cov qauv ntu (piv txwv li, dhau 6 hli lossis 1/4 nti), cov khoom siv qee zaum siv sib xyaw ntawm 75% Argon thiab 25% Helium. Helium tsub kom lub peev xwm ionization, tsim kom muaj qhov kub ntau dua arc uas muab kev nkag mus rau hauv cov tuab aluminium puag hlau.
Argon shielding gas yog dav siv rau ob qho tib si TIG thiab MIG vuam ntawm 6063 txhuas vim nws cov nqi - ua tau zoo thiab zoo heev arc stability.
Factory Welding Challenges ntawm 6063-T5 Aluminium
Txawm hais tias muaj txoj cai muab tub lim thiab roj, cov neeg tsim khoom ntsib cov teeb meem metallurgical tshwj xeeb thaum vuam 6000 series.
1. Poob lub zog nyob rau hauv tshav kub-Teb chaws cuam tshuam (HAZ)
Qhov no yog qhov tseem ceeb tshaj plaws engineering yam . 6063-T5 thiab 6063-T6 yog cov cua sov- kho alloys. Cov cua kub hnyav ntawm vuam arc ua raws li cov txheej txheem annealing hauv zos. Nyob rau hauv tshav kub-Qhov cuam tshuam (qhov chaw nyob ib puag ncig lub vuam tam sim ntawd), lub zog tensile thiab yield zog ntawm 6063 txhuas yuav poob los ntawm kwv yees li 40% mus rau 50%, rov qab los ze rau nws qhov muag "O" temper state. Cov kws tsim khoom yuav tsum suav cov peev txheej thauj khoom raws li qhov txo qis HAZ lub zog, tsis yog lub zog qub T5 / T6.
2. High thermal conductivity
Aluminium ua cua sov tsib zaug sai dua hlau. Qhov kev hloov pauv sai sai no txhais tau hais tias cov hlau tuaj yeem hloov pauv thiab cuam tshuam loj heev thaum vuam. Nws kuj txhais tau hais tias koj xav tau ntau dua amperage los tsim kom muaj lub pas dej ua ke sai ua ntej cov cua sov dissipates mus rau qhov seem ntawm qhov profile.
3. Lub Refractory Oxide Txheej
Aluminium instantly tsim ib txheej oxide uas yaj ntawm 2,050℃(3,700℃F), thaum lub hauv paus aluminium melts ntawm tsuas yog 650℃(1,200℃F). Yog tias tsis tswj xyuas kom zoo, koj yuav yaj lub hauv paus hlau ua ntej nkag mus rau saum npoo oxide.
Kev npaj saum npoo kom zoo thiab kev tswj xyuas kom sov yog qhov tseem ceeb rau kev ua tiav qib siab -welds zoo yam tsis muaj kev cuam tshuam cov qauv ntawm qhov raug.
Cov Lus Qhia Pro rau Vuam 6063 Aluminium Profiles
Txhawm rau kom X-ray zoo welds nyob rau hauv lub Hoobkas teeb, ua raws li cov txheej txheem kev khiav hauj lwm no:
- Ntxuav cov Oxide Layer: Tam sim ntawd ua ntej tawm tsam ib qho arc, siv zog txhuam cov vuam sib txuas nrog rau cov hlau tsis zoo- txhuam txhuam hlau (tsis txhob siv txhuam uas tau kov cov hlau, lossis koj yuav embed hlau thiab ua rau corrosion).
- Degrease: So qhov sib koom ua ke nrog cov kuab tshuaj zoo li acetone kom tshem tawm cov roj thiab cov dej noo. Moisture qhia hydrogen rau hauv lub vuam, ua rau porosity ( npuas).
- Tswj Cov Cuab Yeej Siv Hluav Taws Xob: Siv cov txhuas hnyav lossis tooj liab rov qab thaiv (cov dab dej kub) clamped rau lub extrusion kom tshem tawm cov cua sov ntawm qhov profile thiab tiv thaiv warping.
Cov ntawv thov ntawm Welded 6063 Aluminium Extrusion
Vim nws qhov zoo tshaj plaws extrudability thiab weldability zoo heev, 6063 yog lub caj qaum ntawm welded sib dhos hauv ntau qhov kev lag luam:
- Architectural Frames: Kev cai welded qhov rais thav duab, qhov rooj kaw lus, thiab cov khoom siv rau cov ntaub thaiv phab ntsa.
- Furniture Structures: Welded thav duab rau siab -kawm sab nraum zoov rooj tog thiab chaw ua lag luam.
- Decorative Assemblies: Trade show exhibition trusses, khw muag khoom shelving, thiab kev cai teeb pom kev zoo fixtures.
- Lub Teeb Khoom Siv Hluav Taws Xob: Nkag mus rau cov platforms, cov neeg taug kev tuav, thiab cov ntaiv.
GNEE Advantage: Txais Ntau -Size Specification Orders for Vuam-Qib Aluminium
Sourcing raw cov ntaub ntawv rau ib tug complex welded los ua ke yog feem ntau ib tug logistical mob taub hau. Ib qho kev tsim vaj tsev ib leeg yuav xav tau cov qauv hnyav 6061-T6 daim hlau rau lub hauv paus, tus qauv 6063-T5 square tubes rau lub thav duab, thiab intricate kev cai 6063 extrusion rau sab nrauv trim.
Peb qhov txiaj ntsig tseem ceeb: Txais Ntau-Size thiab Ntau-Alloy Orders
Ntau lub tuam txhab extrusion loj tsis kam kam nrog kev sib xyaw ua ke, sib xyaw ua ke -BOM (Bill of Materials) xaj, xav tau ntau yam tsawg kawg nkaus Order Quantities (MOQ) rau txhua qhov zoo ib yam. GNEE tshwj xeeb hauv kev sib koom ua ke ntawm cov saw hlau. Peb txaus siab txais ntau- qhov loj me, sib xyaw- cov lus qhia tshwj xeeb. Peb yuav tsim koj cov kev cai profile, muab koj cov qauv raj, thiab sib sau ua ke txhua yam rau hauv ib qho, tus nqi - ntim khoom xa tuaj.
Cov Ntaub Ntawv Lub Hoobkas Tiag & Muaj Peev Xwm:
- Extrusion Equipment: Peb lub chaw ua haujlwm ntau yam ntawm extrusion presses los ntawm 800 tons txog 3600 tons. Peb muab cov ntaub ntawv nrog cov chaw huv si, tsis pub dhau cov kab tuag ntau dhau thiab txiav cov kua dej, ua ntej -weld npaj sai dua thiab yooj yim dua rau koj pab neeg tsim khoom.
- Professional Export Ntim: Txhawm rau tiv thaiv khawb thiab cov hniav uas tuaj yeem ua kom zoo nkauj welds, txhua qhov profile yog interleaved nrog EPE ua npuas ncauj, bundled ruaj ntseg, qhwv hauv ya raws - ntawv pov thawj kraft, thiab thauj mus rau ISPM -15 raws li fumigation-dawb ntoo pallets rau kev nyab xeeb dej hiav txwv.
Tsis txhob tawm tsam nrog cov MOQ siab thiab qhov hassle ntawm kev tswj ntau tus neeg muag khoom rau koj qhov project fabrication. Txawm hais tias koj xav tau cov txheej txheem txhuas tubing lossis kev cai architectural extrusion, GNEE yog koj koom nrog koom ua ke.Xa koj daim ntawv teev cov khoom tiav rau peb pab pawg xa tawm hnub no, thiab peb yuav muab kev qhia dav dav, Hoobkas - nqe lus ncaj qha hauv 24 teev.