Aluminium Foils rau Lithium Ion roj teeb: Siab-Kev ua tau zoo rau kev cia hluav taws xob
Aluminium foils ua haujlwm raws li cov pob txha ntawm lithium ion roj teeb kev tsim kho, feem ntau ua haujlwm li cathode tam sim no cov khoom siv thiab cov pob muag muag. Crafted los ntawm siab -purity 1xxx series alloys (1060, 1070, 1100) nrog txhuas cov ntsiab lus xws li 99.00% mus rau 99.70%, cov foils no yog engineered los sib npaug hluav taws xob conductivity, ductility, thiab tshuaj stability -peb tsis yog -negotiable roj teeb kev ua tau zoo. Muaj nyob rau hauv gauges los ntawm 0.006mm (ob xoom) mus rau 0.05mm thiab tempers xws li O (tag nrho annealed) thiab H18 (tag nrho nyuaj), lawv ua raws li cov qauv thoob ntiaj teb xws li ASTM B209, EN 573-3, thiab IEC 62133. Trusted los ntawm peb cov khoom siv hluav taws xob siv hluav taws xob thoob ntiaj teb thiab cov khoom siv hluav taws xob wearables rau hluav taws xob tsheb (EVs) thiab loj-scale zog cia systems (ESS).
Kev tsim cov ntawv txhuas txhuas rau cov roj teeb lithium ion yog qhov tseeb -cov txheej txheem tsom mus rau kev tswj hwm purity thiab kev kho kom zoo. Peb pib nrog hwm 1xxx series txhuas ingots, nruj me ntsis txwv impurities (hlau tsawg dua los yog sib npaug rau 0.70%, silicon Tsawg dua los yog sib npaug rau 0.20%) kom tsis txhob brittleness thiab xyuas kom meej conductivity. Cov ingots tau txais homogenization ntawm 430-470℃kom tshem tawm cov kev ntxhov siab sab hauv, ib kauj ruam tseem ceeb rau kev tiv thaiv kev tawg thaum lub caij txias. Los ntawm ntau-dhau precision dov- mus txog 20+ kis rau ultra-thin ob xoom foils- peb ua tiav cov phiaj ntsuas ntsuas thaum tuav cov tuab tuab tuab. Tom qab- dov, tempering yog haum rau cov kev xav tau ntawm daim ntawv thov: tag nrho annealing (370{19}}420℃) kom yooj yim tshaj plaws hauv cov pob mos, los yog ua hauj lwm hardening rau txhim kho rigidity nyob rau hauv EV roj teeb collectors. Ob -theem tu txheej txheem txo cov roj seem kom qis dua 1.5mg / m², nrog rau kev xaiv los tiv thaiv corrosion txheej los yog ob-sided lub teeb (DSL) ua tiav los txhawb kev sib raug zoo nrog electrolytes thiab sealing films.
Core Performance Cwj Pwm
Peb lithium ion roj teeb aluminium foils sawv tawm rau lawv lub peev xwm ua tau raws li qhov tshwj xeeb xav tau ntawm kev siv lub zog cia. Cov yam ntxwv tseem ceeb muaj xws li:
1. Optimized hluav taws xob conductivity
Nrog rau conductivity xws li 55% mus rau 62% IACS (nyob ntawm cov qib alloy), cov foils ua kom muaj hluav taws xob hloov mus thoob cov roj teeb cathodes. Qhov no txo qis kev tiv thaiv sab hauv, txo lub zog poob thaum lub sij hawm them nqi - paug tawm mus thiab txuas ntxiv roj teeb lub neej mus rau 2000+ cycles rau cov qauv qib, thiab 3000+ cycles rau siab -purity 1070 variants. Rau EV thiab ESS roj teeb, qhov no txhais tau hais tias kev tsav tsheb ntev dua thiab kev ua haujlwm ruaj khov ntawm daim phiaj.
2. Kev ua kom zoo dua qub & kev siv tshuab muaj zog
Tag nrho annealed (O temper) foils muab elongation Ntau dua los yog sib npaug li 20% (txog 28% rau ob chav xoom), ua kom tsis muaj seamless slitting, sib sau, thiab winding -txawm ntawm ultra- nyias 0.006mm gauge. Qhov kev hloov pauv no yog qhov zoo tagnrho rau cov roj teeb pob mos thiab cov khoom siv nkhaus tsim. Ua haujlwm- tawv tawv (H18) foils muab lub zog tensile ntau dua (160-190MPa), tiv thaiv kev sib tsoo thaum lub sij hawm kub ceev electrode txheej thiab EV roj teeb pob sib dhos. Ob qho kev hloov pauv tswj kev ua haujlwm ncaj ncees raws li kev rov ua dua thiab kev ntxhov siab ntawm kev siv tshuab.
3. Kev ruaj ntseg tshuaj zoo tshaj
High-purity aluminium muaj pes tsawg leeg thiab nruj impurity tswj xyuas kom zoo heev compatibility nrog lithium ion roj teeb electrolytes. Cov foils tiv taus pitting corrosion thiab tsis txhob muaj cov tshuaj lom neeg tsis xav tau, tiv thaiv kev tsim cov khoom tsim teeb meem uas degrades roj teeb. Lub ultra-huv nto (roj residue<1.5mg/m²) eliminates contamination risks, meeting the strict hygiene requirements of battery production.
4. Tight Dimensional Precision
Advanced dov tshuab ua kom cov thickness kam rau ua kom nruj li ± 0.0005μm rau ob chav xoom foils thiab ± 0.3μm rau cov qauv ntsuas. Transverse thickness fluctuation (CV tus nqi<0.6%) and minimal pinholes (≤1 pinhole/m², down to 0.3 for premium grades) guarantee uniform electrode coating and sealing. This precision ensures batch-to-batch consistency, critical for high-volume battery manufacturing.
5. Ntau yam Customization rau ntau yam kev siv
Los ntawm ultra-nyias ob lub xoom foils (0.006-0.009mm) rau lub teeb yuag rau 0.03-0.05mm 1100 qib foils rau nqi- roj teeb ESS zoo, peb txiav cov ntsuas ntsuas, alloy, thiab kho qhov chaw rau cov kev xav tau tshwj xeeb. Optional anti-static, anti-corrosion, los yog conductive coatings ntxiv txhim khu kev qha nyob rau hauv tshwj xeeb ib puag ncig, xws li sab nraum zoov EV them los yog kho mob roj teeb.
Product Specifications & Technical Details
Peb muab tag nrho customized aluminium foils kom haum txhua lithium ion roj teeb tsim. Cov ntsiab lus tseem ceeb yog raws li hauv qab no:
1. Alloy, Gauge & Temper Options
|
Alloy Qib |
Kev ntsuas ntau yam (mm) |
Kub |
Conductivity (IACS) |
Daim ntawv thov |
|
1070 |
0.01-0.03 |
O/H18 |
Ntau dua lossis sib npaug li 62% |
EVs, Premium ESS |
|
1100 |
0.012-0.05 |
O/H18 |
Ntau dua lossis sib npaug li 55% |
Consumer Electronics, ESS |
|
1060 |
0.008-0.03 |
O |
Ntau dua lossis sib npaug li 58% |
Soft Packs, Wearables |
|
Ob Chav Zero (1070) |
0.006-0.009 |
O |
Ntau dua lossis sib npaug li 60% |
Ultra-Thin Soft Packs, Medical Devices |
2. Mechanical & Physical Properties
Mechanical Properties
Tensile zog (O): 60-85MPa
Tensile zog (H18): 160-190MPa
Elongation (O, 50mm): 20% -28%
Hardness (HV, O): Tsawg dua los yog sib npaug rau 30
Thermal & Electrical Properties
Thermal conductivity: 205-220 W / (m·K)
Qhov ceev: 2.70 g / cm³
Thickness kam rau ua: ± 0.0005-± 0.3μm
Pinhole suav: Tsawg dua lossis sib npaug rau 0.3-1 / m²
Quality & Ntim
Roj Residue:<1.2-1.5mg/m²
Ua raws li ASTM B209, IEC 62133, REACH
Ntim: Nqus - kaw + Anti- lub hnab zoo li qub + Ntoo Pallet
Kev Cai Txheej: Anti-corrosion, Conductive, DSL
Cov ntawv thov tseem ceeb
Peb cov ntawv txhuas txhuas rau cov roj teeb lithium ion yog tsim los ua kom tau zoo nyob rau hauv ntau qhov chaw cia khoom:
1. Hluav taws xob tsheb (EVs) & Hybrid EVs
1070 qib foils (0.01-0.03mm, O / H18) ua haujlwm cathode tam sim no cov khoom siv hauv EV roj teeb pob. Lawv cov conductivity siab txo qis zog poob, thaum H18 temper lub rigidity resists mechanical stress thaum lub tsheb khiav. Cov foils txhawb kev them nyiaj ceev thiab kev tsav tsheb ntev, ua rau lawv zoo tagnrho rau cov neeg caij EVs thiab cov khoom siv hluav taws xob ua lag luam.
2. Cov Khoom Siv Hluav Taws Xob
1100 thiab 1060 qib foils (0.012-}0.04mm, O) yog siv hauv smartphones, laptops, thiab ntsiav tshuaj. Lawv cov nqi-zoo thiab sib npaug yooj yooj yim ua rau cov qauv siv roj teeb, thaum txhim khu kev qha sealing kev ua tau zoo tiv thaiv electrolyte to hauv cov khoom siv compact. Rau cov xov tooj foldable, muab ob npaug rau xoom foils hloov mus rau rov khoov dua yam tsis muaj kua muag.
3. Zog Cia Systems (ESS)
1100 qib foils (0.02-0.05mm, H18) nyiam dua rau daim phiaj- nplai, thaj chaw, thiab kev lag luam ESS. Lawv cov tshuaj lom neeg ruaj khov ua kom ntev - lub sij hawm cia siab rau hauv qhov chaw ruaj khov, thaum tus nqi - muaj txiaj ntsig zoo haum rau cov haujlwm loj - ntim. Rau kev ua tau zoo ESS, 1070 qib foils txhawb kev ua haujlwm thiab lub neej voj voog.
4. Wearables & Portable Devices
Muab ob npaug rau xoom (0.006-}0.009mm, O) foils yog qhov zoo tagnrho rau smartwatches, lub zog trackers, thiab cov khoom siv kho mob nqa tau. Lawv cov ultra-thinness txo qhov hnyav los ntawm 15%-20% piv rau cov qauv foils, thaum tshwj xeeb yooj yooj yim ua raws li nkhaus hnav cov ntaub. Kev kho mob-qib tu kom tsis muaj teeb meem seem, ua tau raws li cov qauv kev noj qab haus huv nruj.
5. Cov roj teeb tshwj xeeb
Hauv IoT sensors, daim npav ntse, thiab cov cuab yeej hluav taws xob, cov ntawv kho kom haum (tsim ntsuas / alloy) xa cov phiaj xwm ua haujlwm. Rau qis-IoT cov khoom siv hluav taws xob tsawg, ob chav xoom foils ua rau ultra- qauv tsim, thaum H18 temper foils tuav siab- cov zis tam sim no hauv cov cuab yeej hluav taws xob.
Kev tuav & Fabrication zoo tshaj plaws
Kev tuav kom zoo khaws cia qhov kev ua tau zoo ntawm lithium ion roj teeb aluminium foils, tshwj xeeb tshaj yog ultra{0}}thin variants. Ua raws li cov txheej txheem kev lag luam no:
1. Cia & tuav
Khaws cov ntawv ci rau hauv qhov chaw huv, qhuav (cov av noo tsawg dua lossis sib npaug li 45%) kom tiv thaiv oxidation. Siv lub tshuab nqus tsev lifters nrog cov roj hmab muag muag - tsis txhob siv lub tshuab clamps lossis rub cov yob. Khaws cov foils kaw kom txog thaum siv, thiab tiv thaiv cov cuab yeej ntse, plua plav, thiab cov khoom corrosive.
2. Unwinding & Slitting
Siv cov cuab yeej precision nrog adjustable nro (2-8N / m, qis dua rau O temper). Rau slitting, siv pob zeb diamond-tipped hniav thiab tuav burr qhov siab tsawg dua los yog sib npaug li 1μm. Ntxuav cov tshuab kom huv si kom tsis txhob muaj kab mob, thiab siv cov tshuaj tiv thaiv- cov lus qhia zoo li qub rau cov ntawv ci ultra-nyias.
3. Txheej & Sealing
Xyuas kom cov ntawv ci nto yog roj -dawb (ua ntej- huv yog xav tau) kom muaj zog slurry adhesion. Tswj cov cua sov-kev sib khi kub (120-150 degree) rau cov pob muag muag, thiab tsis txhob muaj siab dhau heev uas tuaj yeem deform O temper foils. Cia cov khoom kaw kom txias ua ntej tuav.
4. Kev thauj mus los & Ntim
Nkoj yob ntawm kev poob siab- nqus pallets nrog kev tiv thaiv sab / sab saum toj. Siv lub tshuab nqus tsev- kaw zaj duab xis thiab noo noo- ntawv pov thawj los tiv thaiv cov av noo. Daim ntawv lo kom meej meej nrog alloy, ntsuas, thiab batch naj npawb, thiab tsis txhob stacking yob los tiv thaiv deformation.
Peb Cov Kev Pabcuam Zoo & Kev Pabcuam Customization
Peb nkag siab tias aluminium foils yog ua - lossis - tawg rau lithium ion roj teeb ua haujlwm. Peb cov kev pabcuam yog tsim los txhawb koj cov kev xav tau ntau lawm:
Strict Quality Control:Txhua batch tau kuaj xyuas qhov tuab ntawm laser, siab -kev tshuaj ntsuam xyuas saum npoo, thiab kev kuaj xyuas / hloov pauv. Daim Ntawv Pov Thawj Paub Txog Kev Ntsuam Xyuas (COA) yog muab rau tag nrho traceability.
Kev daws teeb meem:Customize alloy, ntsuas, temper, thiab nto kho kom haum koj lub roj teeb tsim. Peb txhawb me me -batch sim (150kg yam tsawg kawg nkaus) thiab loj - ntim xaj (500+ tons) rau ntau lawm.
Kev Txhawb Kev Txawj Ntse:Peb cov engineers qhia txog kev tuav, slitting, thiab txheej kom ua kom zoo tshaj tawm thiab txo cov khoom pov tseg. Peb pab xaiv cov ntawv zoo rau koj daim ntawv thov, los ntawm cov neeg siv khoom siv hluav taws xob mus rau EVs.
Ntiaj teb no Logistics Support:Nqus - ntim ntim thiab huab cua- tswj kev thauj khoom tiv thaiv oxidation. Cov nqe lus yooj yim (FOB, CIF, DAP) thiab ntawm - lub sijhawm xa khoom raws li koj lub sijhawm tsim khoom.
Peb cov ntawv txhuas txhuas rau cov roj teeb lithium ion ua ke nrog kev ua haujlwm zoo thiab ntau yam kev hloov kho kom lub zog rau tiam tom ntej ntawm lub zog cia. Txawm hais tias koj tab tom tsim cov roj teeb EV, cov khoom siv, lossis ESS, peb muab cov khoom zoo sib xws, siab - cov kev daws teeb meem zoo raws li koj xav tau. Hu rau peb hnub no los tham txog cov lus qhia tshwj xeeb, thov cov qauv, lossis tau txais cov lus qhia tus kheej.



