Ob Chav Zero Roj Teeb Mos Pob Txhuas Foils: Ultra-Thin Flexible Solutions rau Lub Zog Cia
Ob Chav Zero (DDQ) Roj Teeb Mos Pob Txhuas Foils xa mus rau ultra-thin ntshiab aluminium foils nrog tuab hauv qab 0.01mm (feem ntau 0.006mm-0.009mm), qhov "ob npaug zero" qhia txog qhov sub -0.01mm gauge range. Feem ntau yog tsim los rau lithium{13}}ion roj teeb mos pob casings thiab cov khoom siv tam sim no, cov ntawv ci no yog ib feem ntawm 1xxx series (1060/1070 qib) nrog cov ntsiab lus txhuas yam tsawg kawg nkaus ntawm 99.60%+. Lawv muab cov thinness heev nrog qhov tshwj xeeb saj zawg zog, puncture resistance, thiab barrier kev ua tau zoo-b yam xav tau, lub teeb yuag ntev thiab lub teeb yuag. kev ntseeg tau. Ua raws li ASTM B209, EN 573-3, thiab IEC 62133 cov qauv, ob chav xoom foils tau ntseeg los ntawm lub ntiaj teb cov roj teeb pob muag rau cov neeg siv khoom siv hluav taws xob, cov khoom siv nqa tau yooj yim, thiab lub teeb yuag hluav taws xob (LEVs).
Kev tsim cov roj teeb ob xoom mos pob aluminium foils yog qhov tseeb -tsav txheej txheem uas thawb cov kev txwv ntawm dov thiab annealing technology. Peb pib nrog siab -purity 1xxx series txhuas ingots, nruj me ntsis tswj impurities (hlau tsawg dua los yog sib npaug rau 0.20%, silicon Tsawg dua los yog sib npaug rau 0.10%) kom tsis txhob brittleness thiab xyuas kom meej uniform elasticity. Cov ingots tau txais homogenization ntawm 430-460℃kom tshem tawm cov kev ntxhov siab sab hauv, ib kauj ruam tseem ceeb rau kev tiv thaiv kev tawg thaum lub sijhawm ultra{11}} nyias dov. Los ntawm 20+ dhau ntawm precision txias dov nrog micro- adjustable mills, peb ua tiav lub hom phiaj gauges li nyias li 0.006mm thaum tuav flatness thiab thickness uniformity. Tag nrho annealing ntawm 370-400℃tom qab, softening cov ntawv ci kom ua kom ductility thiab elongation. Tom qab- kev ua tiav suav nrog ob-theem tu txheej txheem kom txo cov roj seem kom qis dua 1.2mg / m², ntxiv rau cov txheej txheem los tiv thaiv corrosion lossis ob-sided teeb (DSL) ua tiav txhawm rau txhim kho kev sib raug zoo nrog cov mos mos sealing films thiab electrolytes.
Core Performance Cwj Pwm
Ob chav xoom foils sawv tawm hauv cov ntawv siv roj teeb muag rau lawv qhov sib npaug tshwj xeeb ntawm ultra-thinness, yoog raws, thiab kev ncaj ncees. Cov yam ntxwv tseem ceeb muaj xws li:
1. Ultra-Thin Gauge rau Lightweight Design
Nrog rau qhov ntsuas ntawm 0.006mm txog 0.009mm, ob chav xoom foils txo cov pob muag roj teeb hnyav los ntawm 15% -20% piv rau tus qauv 0.01mm + foils. Qhov zoo ntawm lub teeb yuag no yog qhov tseem ceeb rau cov khoom siv hluav taws xob portable (smartphones, wearables) thiab LEVs, qhov twg cov roj teeb hnyav cuam tshuam ncaj qha rau cov khoom siv thauj mus los thiab kev tsav tsheb. Lub ntsuas ntsuas nyias kuj tso cai rau kev sib zog ntawm cov roj teeb ntawm tes, txhawb lub zog ceev yam tsis muaj qhov ntim tag nrho.
2. Exceptional Flexibility & Ductility
Tag nrho annealed ob xoom foils muab elongation Ntau dua lossis sib npaug li 28%, deb tshaj cov ntawv tuab hauv kev tsim. Lawv tuaj yeem khoov, quav, thiab zoo li tus rau hauv cov pob mos mos uas tsis muaj qhov tawg, tawg, lossis ntug curling -txawm ntawm 0.006mm ntsuas. Qhov kev hloov pauv no ua kom muaj kev sib haum xeeb tsis sib haum nrog cov khoom siv mos mos uas tsim thiab cov kab sib khi, txo cov khoom pov tseg thiab txhim kho cov khoom tsim tawm rau siab - ntim khoom.
3. Superior Barrier & Sealing Performance
Lub siab -purity aluminium muaj pes tsawg leeg thiab ultra- du nto (Ra 0.10-}0.20μm) pab kom muaj zog adhesion nrog PP / PE sealing films siv hauv cov roj teeb mos. Qhov no tsim ib qho airtight, noo noo-pov thawj barrier uas tiv thaiv electrolyte to thiab sab nraud noo noo intrusion, ncua roj teeb lub neej mus rau 2500+ cycles. Cov ntawv ci cov tuab tuab kuj ua kom muaj qhov sib npaug ntawm cov cua sov thaum lub sijhawm sib khi, tsis txhob muaj cov ntsaws ruaj ruaj uas ua rau lub roj teeb tsis ua haujlwm.
4. Tight Dimensional Precision
Advanced dov tshuab ua kom nruj thickness kam rau ua (± 0.0005μm rau 0.006-0.008mm gauges) thiab transverse thickness fluctuation Tsawg dua los yog sib npaug rau ± 0.0003μm (CV tus nqi<0.3%). The foil is virtually pinhole-free (≤0.3 pinholes/m²) and maintains flatness within 0.5mm/m, critical for uniform sealing and preventing short circuits in ultra-thin soft pack designs. This precision guarantees batch-to-batch consistency for battery manufacturers.
5. Los tiv thaiv -Corrosion & Chemical Stability
Kev tswj nruj impurity thiab xaiv los tiv thaiv- txheej txheej corrosion ua kom muaj kev ruaj ntseg zoo heev hauv lithium- ion roj teeb electrolytes. Cov ntawv ci tiv taus pitting corrosion thiab zam tsis muaj kev xav tsis zoo nrog cov electrolytes, tiv thaiv kev tsim cov khoom lag luam uas ua rau cov roj teeb ua haujlwm tsis zoo. Lub ultra-huv nto (roj residue<1.2mg/m²) also eliminates contamination risks, meeting the strict hygiene requirements of soft pack battery production.
Product Specifications & Technical Details
Peb muab tag nrho customized ob xoom roj teeb mos pob aluminium foils kom haum ntau hom mos pob tsim, nrog rau cov ntsuas ntsuas, kev kho deg, thiab yob qhov ntev. Cov ntsiab lus tseem ceeb yog raws li hauv qab no:
1. Technical Parameters
|
Hom ntawv thov |
Kub |
Kev ntsuas ntau yam (mm) |
Roll Dimensions |
Ntsiab Customizations |
|
Consumer Electronics Soft Packs |
O (tag nrho Annealed) |
0.006-0.008 |
Dav 500-1200mm; ID 76.2mm; OD 800-900mm; Nyhav 200-400 kg |
DSL tiav, tiv thaiv- txheej zoo li qub, ultra- roj tu |
|
LEV Soft Pack Battery |
O (tag nrho Annealed) |
0.007-0.009 |
Dav 800-1840mm; ID 152.4mm; OD 900-1100mm; Nyhav 400-800 kg |
Anti-corrosion txheej, thickened ntug rau durability |
|
Portable Medical Device Soft Packs |
O (tag nrho Annealed) |
0.006-0.008 |
Dav 400-800mm; ID 76.2mm; OD 800-900mm; Nyhav 150-300 kg |
Kev kho mob- qib tu, qis- ua haujlwm nto |
|
Wearable Device Soft Packs |
O (tag nrho Annealed) |
0.006-0.007 |
Dav 300-600mm; ID 50.8mm; OD 700-800mm; Nyhav 100-200 kg |
Kev kho tau yooj yim, tiv thaiv - oxidation txheej |
2. Mechanical & Physical Properties
Mechanical Properties (O Temper)
Tensile zog: 60-75MPa
Tawm Zog: 18-28MPa
Elongation (50mm): Ntau dua lossis sib npaug li 28%
Hardness (HV): Tsawg dua lossis sib npaug rau 28
Thermal & Electrical Properties
Kev Siv Hluav Taws Xob: Ntau dua lossis sib npaug li 58% IACS
Thermal conductivity: 205 W / (m·K)
Thickness kam rau ua: ± 0.0005μm (0.006-0.008mm)
Qhov ceev: 2.70 g / cm³
Quality & Ntim
Roj Residue:<1.2mg/m²
Pinhole suav: Tsawg dua lossis sib npaug li 0.3 / m²
Ntim: Nqus - kaw zaj duab xis + anti- lub hnab zoo li qub + ntoo pallet
Ua raws: ASTM B209, IEC 62133, FDA, REACH
Cov ntawv thov tseem ceeb
Muab ob npaug rau xoom foils yog lub hom phiaj- ua rau cov khoom siv roj teeb muag uas xav tau ultra-thinness, yoog raws, thiab tsim qauv hnyav. Cov kev siv tseem ceeb muaj xws li:
1. Consumer Electronics Soft Packs
Hauv smartphones, ntsiav tshuaj, thiab laptops, 0.006-0.008mm ob chav xoom foils ua kom cov roj teeb slim, lub teeb yuag tsis muaj lub zog ntom ntom. Lawv qhov yooj yim yoog raws cov qauv tsim qauv (piv txwv li, cov xov tooj foldable), thaum qhov kev sib khi zoo tshaj plaws tiv thaiv electrolyte to-tseem ceeb rau cov khoom siv hluav taws xob compact uas qhov chaw txwv.
2. Lub Tsheb Hluav Taws Xob Hluav Taws Xob (LEV) Soft Packs
Rau hluav taws xob scooters, e-bikes, thiab EVs me me, 0.007-0.009mm ob chav xoom foils txo cov roj teeb hnyav, ncua kev tsav tsheb los ntawm 10%-15%. Qhov kev xaiv los tiv thaiv corrosion ua kom muaj zog nyob rau hauv ib puag ncig sab nraum zoov, thaum lub thickened ntug tsim tiv thaiv txhua yam kev ntxhov siab thaum lub tsheb khiav lag luam thiab them lub voj voog.
3. Portable Medical Devices Soft Packs
Portable monitors, cov twj tso kua mis insulin, thiab cov khoom siv kho mob hnav tau cia siab rau 0.006-0.008mm ob npaug xoom foils rau lub teeb yuag, txhim khu kev qha fais fab. Cov txheej txheem kev kho mob-qib tu xyuas kom tsis muaj teeb meem seem, thaum cov tshuaj lom neeg ruaj khov ua tau raws li cov qauv kev nyab xeeb ntawm cov cuab yeej kho mob nruj, lav kev ua tau zoo ib yam hauv cov ntawv thov kev noj qab haus huv tseem ceeb.
4. Wearable Device Soft Packs
Wearables (smartwatches, Fitness trackers) yuav tsum tau ultra-thin, hloov tau roj teeb kom haum snugly ntawm lub cev. 0.006-0.007mm ob npaug xoom foils xa qhov kawg ntawm kev tsim qauv, nrog qhov tshwj xeeb yooj yooj yim kom ua tau raws li cov ntaub qhwv hnav. Qhov qis pinhole suav thiab nruj sealing tiv thaiv kev nkag mus ntawm cov dej noo, ib qho teeb meem tshwm sim hauv cov khoom siv uas siv tau thaum lub sijhawm ua haujlwm lossis ua haujlwm txhua hnub.
5. Tshwj xeeb nyias-Cov roj teeb zaj duab xis
Hauv nyias -cov yeeb yaj kiab thiab cov roj teeb hloov tau yooj yim rau IoT sensors thiab daim npav ntse, ob chav xoom foils ua haujlwm raws li cov khoom siv tam sim no thiab cov ntaub ntawv pov thawj. Lawv cov ultra-thinness (mus txog 0.006mm) ua rau muaj kev sib koom ua ke rau hauv ultra- cov khoom siv compact, thaum lub siab conductivity ua kom muaj zog hloov pauv mus rau qis - fais fab IoT daim ntawv thov.
Kev tuav & Fabrication zoo tshaj plaws
Muab ob npaug rau xoom foils 'hnyav heev yuav tsum tau ceev faj tuav kom zoo. Ua raws li cov txheej txheem kev lag luam no kom tau txais txiaj ntsig zoo:
1. Cia & tuav
Khaws cov ntawv ci rau hauv qhov chaw huv, qhuav (cov av noo tsawg dua lossis sib npaug li 35%) kom tiv thaiv oxidation thiab noo noo nqus. Siv lub tshuab nqus tsev lifters nrog cov roj hmab muag kom tsis txhob khawb thiab tawg -tsis txhob siv cov cuab yeej clamps lossis rub yob. Khaws cov foils nqus tsev vacuum- kaw kom txog thaum siv, thiab zam kev sib cuag nrog cov cuab yeej ntse, plua plav, lossis cov khoom corrosive uas tuaj yeem ua rau lub ntsej muag ultra- nyias.
2. Unwinding & Slitting
Siv cov cuab yeej ua kom nrawm nrawm nrog ultra- tswj kev nruj nruj (2-5N / m) kom tsis txhob ncab lossis wrinkling. Rau slitting, siv pob zeb diamond-tipped hniav thiab tuav burr qhov siab Tsawg dua los yog sib npaug rau 0.5μm. Xyuas kom lub tshuab slitting raug ntxuav kom huv si kom tsis txhob muaj plua plav paug, thiab siv cov lus qhia los tiv thaiv - zoo li qub los tiv thaiv cov ntawv nplaum nplaum-qhov tseem ceeb rau 0.006-0.008mm gauges.
3. Kev tsim & sealing
Rau kev tsim cov pob mos, siv cov - siab pwm kom tsis txhob tawg cov ntawv ci. Tswj cua sov- sealing kub ntawm 120-150℃(nyob ntawm seb hom zaj duab xis sealing) kom muaj zog adhesion yam tsis ua rau cov ntawv ci. Cia cov ntim ntim kom txias rau hauv chav sov ua ntej tuav kom tsis txhob muaj kev sib tsoo.
4. Kev thauj mus los & Ntim
Tsheb thauj mus los ntawm kev poob siab- nqus cov ntoo pallets nrog sab thiab sab saum toj tiv thaiv kom tsis txhob muaj kev puas tsuaj. Qhwv yob hauv ntau txheej ntawm lub tshuab nqus tsev- kaw zaj duab xis thiab noo noo- cov ntaub ntawv pov thawj los tiv thaiv cov av noo thiab lub cev raug mob. Daim ntawv rolls kom meej meej nrog ntsuas, npau taws, thiab batch naj npawb, thiab tsis txhob stacking yob los tiv thaiv deformation ntawm sab hauv txheej.
Peb Cov Kev Pabcuam Zoo & Kev Pabcuam Customization
Peb nkag siab tias ob lub xoom foils tseem ceeb heev rau koj lub pob muag roj teeb qhov kev ua tau zoo -precision, yoog raws, thiab sib xws tsis yog- sib tham. Peb cov kev pabcuam suav nrog:
Strict Quality Control:Txhua batch undergoes laser thickness kuaj (nrog 0.0001μm precision), nto defect tshuaj ntsuam los ntawm siab - daws teeb meem imaging, thiab yooj xeem. Peb muab COA cov ncauj lus kom ntxaws rau txhua qhov khoom xa tuaj, kom ua raws li koj cov lus qhia meej.
Kev daws teeb meem:Customize gauge (0.006-0.009mm), kho deg, thiab yob qhov ntev kom phim koj cov pob muag muag. Peb txhawb me me -batch sim (yam tsawg kawg nkaus 150kg) kom siv tau cov kev ua tau zoo thiab kev txiav txim loj loj (500+ tons) rau kev tsim khoom loj.
Kev Txhawb Kev Txawj Ntse:Peb pab neeg ntawm cov txheej txheem engineers muaj kev taw qhia txog kev tuav, slitting, sib sau, thiab sealing kom zoo dua qub thiab txo cov khoom pov tseg. Peb pab koj xaiv txoj kev kho deg rau koj cov yeeb yaj kiab sealing thiab electrolyte hom.
Ntiaj teb no Logistics Support:Peb siv lub tshuab nqus tsev- ntim ntim thiab huab cua- tswj kev thauj khoom los tiv thaiv oxidation thiab kev puas tsuaj thaum thauj. Cov nqe lus xa khoom yooj yim (FOB, CIF, DAP) thiab lav rau ntawm - lub sijhawm xa khoom raws li koj lub sijhawm tsim khoom.
Ob Chav Zero Battery Soft Pack Aluminium Foils redefine dab tsi ua tau hauv nyias, hloov tau lub zog cia. Txawm hais tias koj tab tom tsim cov khoom siv hluav taws xob, LEVs, lossis cov khoom siv kho mob, peb xa cov ntawv zoo sib xws, siab -cov ntawv zoo raws li koj cov kev xav tau ntawm cov roj teeb mos. Tiv tauj peb hnub no los tham txog koj cov kev qhia tshwj xeeb, thov cov qauv, lossis tau txais cov lus qhia tus kheej rau koj cov kev xav tau ntau lawm.



